"To Do" list for Bike #6, the KZ550C3 LTD
ItemPartsWork PerformedCompletion Date
Previous Recorded History (from first owner).....................................................................................
Original PurchaseCycle Barn, Granger, Utah(History)19820723
Replace level and mirror, perhaps after fall-down?46092-1011 (Lever) and 56001-1080 (mirror)(History)19830806
Tune & Service @ 3075 mi4 Plugs, Oil Filter, 1 14009-1058, Oil; Moonlite Kawasaki, West Valley, Utah(History)19840825
Shipped to Michigan, and stored in a storage unitFuel drained, lines disconnected, etc., in general prep for shipping(History)1984
My Ownership.....................................................................................
Picked up from storage unit, and delivered to house as gift, 3082 miles on odometerNoneDone20111021
On-going.....................................................................................
Cleaned up, assessed, and storedNoneDone20111023
Front brake cleanup and rebuildSticking with old pads and lines for now; Need brake fluid, ordered 4 new crush washers, and have a speed-bleederDisassembled master cylider, cleaned out scum, disassembled caliper and cleaned (pristine inside) and rebuilt, re-assembled with speedbleeder and bled, done20120317
Diagnose and unstick stuck throttleNoneFound bowls to be only slightly syrupy, but 2 left main carb pistons were jammed; used Marvel Mystery Oil to penetrate, gentle tapping from above, and freed!20120324
Check for engine stuck/freeClutch cover gasketAll oil to pistons to be safe, engine turned with 17mm, but clutch was stuck. Drained oil, removed clutch cover, loosened bolts, freed stuck clutch. Replaced gasket, reinstalled cover.20120325
Check/replace air filterOpened up air box; box and filter are beautiful, no change neededNot replaced20120324
Oil/filter changeOil, Fram CH6012Drained oil (along with clutch cover removal), changed oil filter20120401
Replace vacuum petcock with gravityBought gravity petcock from eBayRemoved old vacuum petcock, installed new gravity petcock20120401
Get it runningNo parts, just re-assemble after various inspection activities (plugs, covers, carbs)Started for first time! Runs lumpy, carbs overflowed a bunch of gunk, then fine; left cylinder not firing consistently. Working in Seafoam blend over days, but it runs very nicely, considering.20120401
Reinstall tank, new fuel lineHave fuel lineInstalled new fuel line, clamped onto gravity petcock; had to run the fuel line around the frame and shave a bit of the sidecover off to fit20120407
Get it running betterStill starting/idling lumpy, need to resolveDropped left carb bowl, found pilot and main jets to be clogged; cleaned, re-installed, runs better (still not perfect)20120407
Get it running even betterStill starting/idling lumpy...Dropped inner-left carb bowl, found pilot and main jets to be clogged; cleaned, re-installed, runs better (muuuuuch better)20120414
Install new tiresOrdered from RonAyers: Pirelli MT66 ROUTE 100/90-19F ($63.02), 130/90-16R ($75.74) (+$15 shipping)Installed by Moto-Man, Canton, MI; Done201205
Resolve electrical strangeness, flashers, no running lightNot sureConnected connectors, cleaned connecctions, Done201206
Licenced and began regular commuting/useNoneDone201206
Change handlebarsHave old 750 stock barsChanged, done20120708
SOLD!SOLD!SOLD!20121103



Things I've bought for this bike:
Local store: Rotella oil ($18), 12A-A battery ($60, no core), brake fluid ($3), Seafoam ($9)
Ordered from Z1enterprises: fuel filter ($3), air filter ($7), brake line crush washers ($4), oil filter ($7)
Ordered from BikeBandit: 31MM fill cap o-ring ($4), clutch cover gasket ($16)
Ordered from RonAyers: Pirelli MT66 ROUTE 100/90-19F ($63.02), 130/90-16R ($75.74) (+$15 shipping)
Bought elsewhere: Gravity petcock ($30)

Things it still needs: