| Projects/Maintenance for Bike #3, the Second 750 |
| Item | Parts | Work Performed | Completion Date |
|---|
| Get it started | Patience | It's running!! On the road at ~9200 miles on the clock | 2006Q2 |
| Oil Change | oil, filter | Done, ~9200 mi | 2006Q2 |
| Adjust carb floats | none | Done, adjusted to 26mm from surface | 2006Q1 |
| Chain and sprockets | Have Parts, Lockwasher from z1Enterprises, Sunstar sprocket from DennisKirk (has lockwasher hole) | Done | 2006Q2 |
| Replace crankcase-to-airbox hose | Hose from hardware store | Done | 2006Q1 |
| Unfreeze rear brake piston | None | Done | 2006Q2 |
| Install SpeedBleeder and bleed rear brake | Have speedbleeder and brake fluid | Done | 2006Q2 |
| Install SpeedBleeder and bleed front brake | Need speedbleeder (ordered) and brake fluid | Done | 2006Q2 |
| Check/Replace tail & turn lights/lense | Have old bulbs and lense somewhere | Done | 2006Q2 |
| Tank clean and re-install | Depends on cleaning solution | Done! Electrolysis and Acid | 2006Q2 |
| Replace brake lense | Have lense | Done | 2006Q2 |
| Install tach cable | need cable (ordered from DK) | Done | 2006Q2 |
| Replace all dash lights | need bulbs (1445 3/4 watt?) | Done | 2006Q2 |
| Front tire | tire (D404F 100/90-19 57H), tubes, straps | Done by Howell Cycle | 2006Q2 |
| Rear tire | tire (D404 120/90-18 65H), tubes, straps | Done by Howell Cycle | 2006Q2 |
| Fuse box bolt | bolt | Done | 2006Q2 |
| Check, lube, adjust throttle/clutch cables | lube | Done | 2006Q2 |
| Check fork oil and seals | Have fork oil | Done | 2006Q2 |
| Insure, license, ride! | none | Done | 2006Q2 |
| Re-evaluate wiring, search for charge losses and gremlins | Have wire, etc | Done - Sanded & resurfaced rear grounds, ran new main harness ground, cleaned and fixed front end | 2006Q2 |
| Set timing/points | none | Done | 2006Q2 |
| Install standard seat | have seat | Done | 2006Q2 |
| Coil mod | Have relay, wire | Done | 2006Q2 |
| Elec. Turn signal relay | Need relay | Done | 2006Q2 |
| Mirrors | Have Bar-end mirrors? | Done - Just fixed crappy old mirrors | 2006Q2 |
| Battery strap | need strap | Done! | 2006Q3 |
| Handlebars | I HATE the stock bars. Superbike? Yes/no? | Done - Went with the Daytona model | 2006Q3 |
| Install case guards | have guards | Done | 2006Q4 |
| Replace oil fill cap o-ring | o-ring | Done | 2006Q4 |
| New coil | need Dyna 5.0 Ohm Coil DC8-1 | Done! Best mod of all. | 2006Nov11 |
| New fuel lines & filters | GoodYear 1/4" line from AutoZone, filters rom z1enterprises.com | Done | 2006Nov11 |
| Winterize | Oil/filter Change @ 10871 mi, oil in cyls, tires deflated, up on blocks, remove/store fuel tank | Done | 2006Dec3 |
| Replace "coil mod" fuse with blade | Have blade fuse and holder | Done | 2006Dec |
| Replace clutch pads | Have EBC clutch new pads and platesx? | Done | 2007May26 |
| Investigate starter clutch | Found sheared bolts, removed strarter clutch assembly, starter sprockets, and chain | Done | 2007May26 |
| Clean tank in dryer with BBs | 1500 BBs, naval jelly | Done | 2007May27 |
| Petcock repair | Clean/Rebuild petcock with rebuild kit | Done | 2007May28 |
| New fuel lines, filters | New fuel lines, filters | Done | 2007May28 |
| The stock exhaust must go! | Might have mufflers, must check | Cut off stock mufflers, fiber-wrapped stock headers, installalled angles, used old 400 Jardines, started for first time this season - DONE! | 2007June3 |
| Replace headlight | New headlight from z1enterprises | Done | 2007Oct |
| Winterized | Oil change at 11912 miles, Fram filter with figure-8 o-ring and replaced outer oil bolt o-ring, tank filled to top with Stabil added, bowls drained, oil in cyl, tires to 20lbs | Done | 2007Nov18 |
| Replace fork tubes | Got forks from eBay | Installed forks a few mm's higher than normal, painted bracket, cleaned up, etc. | 2008Jan05 |
| Check fork oil in new forks | Nothing | They were way over-filled. Drained excess, checked, done! | 2008Mar08 |
| Upgrade Fusebox | Have fusebox, blade fuses | Done | 2008Sept01 |
| Need to adjust chain | None | Done | 2008Sept01 |
| Winterize | None | Removed battery, tbs 30w oil in cyls, tires to 20lbs, up on blocks, carbs removed, tank drained and swished with MMO., brought in for storage (no oil change) | 20081123 |
| Oil Change | Rotella oil | Done, 13240 mi | 2009Mar15 |
| Check valve clearance and replace gasket | Have gasket | Done, recorded values on info page | 2009Mar15 |
| Un-winterize | Fuel lines, filter | Cleaned carb parts a bit, tank on, fuel lines and filter, battery, runs great, Done | 2009Jul04 |
| Winterized | Oil change at 13919 miles, Fram filter, carbs removed for cleaning, oil in cyl, tires to 20lbs, on blocks | Done | 2009Oct17 |
| Change main jets | Ordered some 130 main jets from ebay, part 92063-147 | Installed the new #130 main jets (main jets are accessed in bowl, externally, from behind the drain screw, with a small screwdriver), Done | 2010Feb10 |
| Replace broken two long bolts on sprocket side cover | Ordered 2 new long bolts for each bike 130G0695 | Drilled, removed, replaced; Done | 2010Apr03 |
| Touch up header paint on bike | None | Done | 2010Jul10 |
| Change pilot jets | Got 2 MIKUNI PILOT JET BS30/96 #47.5 7.95 each from motorcyclecarbs.com | Installed, done! | 2010Jul31 |
| Stainless front brake lines, disassemble and clean caliper | Not sure | | ... |
| Replace fork seals on spare forks | Have seals, covers | | ... |
| Replace bottom engine bolt after case guard change | 10x325 bolt part no. 92001-1654 and 10mm lock nut | | ... |